Basic Info.
Type
Fertilizer Granulator Machine
Product Description
Product DescriptionGranulator machine is a critical machine in fertilizer production process.Its quality decides directly the efficiency and quality of end product.Pellets produced via granulator machine are a little more dense,and more sepherical than other agglomeration methods.
With rich experience in fertilizer equipments manufacturing,we have developed two kinds of granulator machine,one kind is rotary drum granulator,another is disc granulator.
1.Rotary drum granulator
1.1 How rotary drum granulator works?
Its main work method is reunited wet granulation, with the founction of a certain amount of water or steam, the powder or fine type raw materials feed into the drum reunion into pellets with the rotation of cylinder.
1.2 The component of rotary drum granulator
1.2.1 Raw material feed chute
1.2.2 Riding ring
1.2.3 Ring gear and ring gear guard
1.2.4 Drive assembly
1.2.5 Lining
1.2.6 Discharge part
1.2.7 Exhaust discharge system
1.3 Traits of rotary drum granulator:
1.3.1It is used for producing high,medium,low concentration of compound fertilizers,organic fertilizer and other kinds of fertilizer,it can also be used for other field,such as agricultural,mining and chemical industry for various products.
1.3.2 The inner wall of the granulator uses a special customized rubber lining,it has the advantage of anti-corrosion,effectively prevent high temperature and anti-rusty.
1.3.2 The granulation rate is high, the end product is good-quality with more dense with perfect surface.
1.4 Main technical parameters of rotary drum granulator:
Model | Diameter (mm) | Capacity (t/h) | Obliquity of shell (degree) | Rotate speed (r/min) | Power (kw) | Arrangement |
ZL1405 | φ1400 | 3-5 | 2-2.5 | 13.5 | 11 | left to right |
ZL1606 | φ1600 | 5-8 | 2-2.5 | 12 | 15 | left to right |
ZL1806 | φ1800 | 8-10 | 2-2.5 | 11.5 | 18.5 | left to right |
ZL2008 | φ2000 | 10-15 | 2-2.5 | 10.2 | 22 | left to right |
ZL2208 | φ2200 | 16-20 | 2-2.5 | 9.7 | 30 | left to right |
ZL2408 | φ2400 | 20-22 | 2-2.5 | 9.7 | 45 | left to right |
ZL2610 | φ2600 | 22-30 | 2-2.5 | 9.2 | 55 | left to right |
Note:More models can be customized according to your needs.
2.Disc granulator
2.1 How disc granulator works?
Disc granulator work by tumbling raw material on a rotating disc.The fines or seed pellets become stacky with the water or steam and pick up feeding raw materials as they tumble,this allows the pellets to grow to the desired size,at which point they exit the granulator and are sent to the rotary dryer for following process by the belt conveyor.
2.2 The components of disc granulator
2.2.1 Disc
2.2.2 Drive assembly
2.2.3 Scraper blade and its support
2.2.4 Support base
2.2.5 Adjustment device
2.3 Characteristics of disc granulator
2.3.1 The rate of pellets is higher and little recycle.,which make it more efficient in making granules.
2.3.2 Disc granulator requires less maintenance and have fewer parts that need placing.
2.3.3 It can be used widely for many industries,such as chemical industry,mining industry and agricultural industry.
2.4 Model of disc granulator
Model | Diameter (mm) | Capacity (t/h) | Angle of inclination (degree) | Power (kw) |
DP2400 | 2400 | 1-2 | 44-55 | 7.5 |
DP2600 | 2600 | 2-3 | 44-55 | 7.5 |
DP2800 | 2800 | 3-4 | 44-55 | 11 |
DP3200 | 3200 | 4-5 | 44-55 | 11 |
DP3500 | 3500 | 5-6 | 44-55 | 15 |
Remark:Model and specification can be customized .
Production Flow
The components of complete fertilizer production line
1 Electronic belt scale,
2 Mixing machine or grinding machine,various options based on process requirements
3 Belt conveyor and bucket elevator
4 Rotary granulator or disc granulator,various options base on process requirements
5 Rotary dryer machine
6 Rotary cooler machine
7 Rotary sieve or vibrating screen
8 Coating machine
9 Packing machine and stack
Projects show
Company Information Taian LiFeng Chemical Equipment Co.,Ltd is one of Chinese professional fertilizer equipments manufacturers for more than twenty years.We can produce NPK compound fertilizer production line, urea melt spraying granulation equipments line, Bulk Blending fertilizer (BB Fertilizer) equipment line, Organic fertilizer production line, and other fertilizer production lines.
And our fertilizer equipments have exported to South Africa,India,Korea,India,Saudi Arabia,Vietnam,Burundi,Dominician republic,Mongolia,Spain and other countries.
With a CAD design center and high-quality staff team,We could provide you the complete system from engineering,manufacturing fertilizer equipments, installation, commissioning, training local workers , free fertilizer formula to after-sales services.
Our main equipments as following:
10000-200000 tons / year NPK compound fertilizer production line
30000-200000 tons / year urea melting spray granulation production line
50000-200000 tons/year sulfur-acid NPK granulation production line
10000-120000 tons/year controlled release fertilizer production line
50000-120000 tons / year high-tower fertilizer granulation production line
10000-300000 tons/year organic fertilizer production line
10000-300000 tons/year bulk blending fertilizer production line
10000-100000 tons/year superphosphate fertilizer production line
If any question,please feel free to contact us!
Mobile :+86 15053896180
Send your Inquiry Details in the Below for more information.